"This is my second 15 passenger G3500 Express van. I'm in the market for my third, because they have been so reliable and handle so well as compared to the equivalent Ford vans I'd used previously.
With over sixty thousand miles on this one I've had no malfunctions and only routine maintenance expenses. Winter starting is completely reliable, even in the cold weather of Alaska.
"I have owned two of these (2003) and (2008). My current 08 has 168000 miles and the only mechanical issue was at 165000 miles with a water pump. Mileage is low at 13.5 mpg but that was expected. We take this vehicle on family vacations every summer and put on about 30,000 miles per year. Great vehicle!"
"We bought this van used with 14k miles. We retrofitted it to haul dirtbikes and gear to the pro motocross races around the country. I built a middle section sleeper area. This van has been a good and reliable vehicle. We put an additional 73k miles on it and the only maintenance, other than tires, was the front wheel bearing assemblies, on both sides, had to be replaced. They were bone dry of grease. Not a hard job to do. I would much rather have a type with zerk fittings so this would not occur. Very solid van with okay mileage for its size, about 16mpg, loaded, at 70 mph. The big brakes are great! Front and rear discs will stop you QUICK! Comfortable seats help a lot on the long drives."
"great for hauling people, the more you have the more comfortable the ride. You can't easily convince adults that it is a 15 passenger van, but with a mix of kids, it can be done. So far so good on the reliablity."