"I bought my Titan brand new 3/05 for just under $32k tax/tag/title. I've had it for over 5 years now, and it is just about to turn 180,000 miles! I guess I drive alot. Made numerous long trips with it (NY to FL 3 times, plus many others), and I tow my motocross bikes and 4 wheelers on my trailer for 7 months out of the year. I change the oil religiously every 3k miles, and do all the maintenance/repairs myself (except what was warranty). Issues I had while under warranty were:
Check engine light for the EVAP Vent solenoid, rear diff failure at 61,000 miles, front diff seal minor leak, brake shudder 3 times (replaced or turned rotors/pads), 1 broken rear spring shackle, rattling in rear doors. All of these issues were fixed by the dealer, even the rear diff (they replaced the entire rear axle under warranty). The rear shackle was my fault - I seriously overloaded the truck and then went off-road with it, which broke the shackle. Still covered by the dealer though.
Repairs I have done myself beside normal maintenance items: both front hubs (left @ 112k, right @ 168k), all driveshaft u-joints @ 75k (didn't need rears, but did them anyway), ECM power relay @120k, transmission cooler hose @ 140k, front rotors & pads @ 165k, front calipers @ 177k, EVAP solenoid again @ 155k, new all-aluminum Stillen radiator at 147k (only $400, over $200 less than stock plastic one!) and coolant exchange at same time, and repaired exhaust near muffler where tailpipe meets muffler outlet (I welded in a new section of pipe), and serp belt tensioner (more preventive measure as opposed to a failure), and rad cap.
Normal maintenance I have done: spark plugs every 75k (twice now), air filters as needed (twice so far), front diff and T-case fluid exchange @ 150k, trans fluid exchange @ 160k, alignments twice, 4 sets of tires (the OEM BFG's don't last, switched to Toyo AT's and get twice the mileage), rear diff fluid every 30-40k since new rear axle, 1 foglamp bulb and 2 tailgate lamp bulbs, 2 serpentine belts.
Repairs that I need to do soon are: right side exhaust manifold gasket leaks slightly, rear rotors soon (warped) and pads, replace rear diff bearings and axle bearings/seals (getting noisy, seals leaking), Serp belt again (starting to squeak slightly on initial start-up), a rear parking aid sensor, and parking brake shoes (barely holds due to oil from leaking seals). I will do all this work myself, and I always try to upgrade components whenever possible with aftermarket high-performance parts.
I put waterproof seat covers and floor mats in within the first few weeks of ownership, so the interior is in great shape. The truck drives, runs, shifts, handles, etc. almost as good as it did when new - seriously, if you drove it you'd never believe that it has 180k on it.
Worst MPG has been 10 (towing 5k on trailer @75+mph), best was 17 (unloaded, 75+mph), and I average about 14.5 in the summer, 12-13 in the winter w/3-5 min warm-up and 4wd use. Not too bad IMHO, but could be a bit better. I drive it more like it's a 370z than a truck though, so I *could* do better I'm sure.
Considering that I don't abuse the truck, yet don't baby it, I think it has been a very good truck. My biggest issues are that the paint chips easily and the interior plastic scrathes easily. The rear-end failures were common early on, but were corrected by '07. Frequent rear diff oil changes would have helped (I never changed the oil in the first diff). The engine and transmission are outclassed only by the new Tundra, and then just barely. Compared to the domestics, it kills 'em. Handlinf and capabilites are great, though now for 2011 it is outclassed by everyone else (on paper at least). I plan to keep mine for a few nore years, maybe longer. BUT, If I was in the market for a new 1/2 ton truck, I'd consider only the Titan and the Tundra, and my descision would be based on 2 factors: 1) price, and 2) test drive of the Tundra. If the test drive was good, then I would buy the Tundra ONLY if the price was within $1k of a comparable Titan - more than that and I'd just get another Titan - the truck is just about as capable in reality, if not on paper. I'm holding out for a 3/4 or 1-ton version of the Titan, or an updated Gen2 Titan (due in 2014 supposedly). I plan to buy a 5th wheel camper, so I will need at least a 3/4 ton by then.
I hope that this review helps you - but don't take just my word for it - do ALOT of research first, then test drive the trucks you think you want. Truct me, every truck has had it's share of issues (the Tundra had driveshaft and engine camshaft issues shortly after released in '07). I'm very happy with my Titan - I 100% believe that it was the best choice in 2005 when I made my purchase."
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