"Don't usually like writing reviews, but the Chevy Express is the exception. We have owned about 15 Express vans from in the 1500 and 2500 series from 2006 to 2011, and there isn't a more durable cargo van this size anywhere.
Occasionally we'll have the occasional water pump go out or wheel bearings need replacing. One of our express vans has gone 200,000 miles without major problems or without even changing the spark plugs. From the time they're new (to us) we only use synthetic fluid, and continue proper maintenance.
Alignments have been our only real complaint. They weren't properly aligned from the factory and have difficulty keeping a couple of them aligned.
"Runs great, plenty of power.Versatile for passengers, camping and hauling. AC has gone out twice. Plastic gas tank cracked had to be replaced. Cd player has broke twice. Gas gauge and dash lights don't work. Wish it had a grab bar for passengers."
"We purchaased the van in 2001 with about 8500 miles on it from a local dealer for our new family of five kids aged 7-13. The dealer fixed a faulty fuse in the first week, but other than that it has run flawlessly. It's had regulary service and oil changes (including brakes and tires) and we've never had a single mechanical failure. No engine, tranny, drive train or electrical problems, The A/C and heating have all run well with no failures. It can take a few minutes to heat up in the winter. The interior has gotten dirty (five kids) but all fabrics have held up very well and no tears or worn spots in the carpet. Having both the front and rear air controls has been important as the front cools off but the back can be stuffy. We've hauled teams and their gear, moved households, etc. with no problems. In town gas mileage has consistently been 10mpg with 12 on the highway."
"We bought this van used with 14k miles. We retrofitted it to haul dirtbikes and gear to the pro motocross races around the country. I built a middle section sleeper area. This van has been a good and reliable vehicle. We put an additional 73k miles on it and the only maintenance, other than tires, was the front wheel bearing assemblies, on both sides, had to be replaced. They were bone dry of grease. Not a hard job to do. I would much rather have a type with zerk fittings so this would not occur. Very solid van with okay mileage for its size, about 16mpg, loaded, at 70 mph. The big brakes are great! Front and rear discs will stop you QUICK! Comfortable seats help a lot on the long drives."